Jet Tools Sander JBOS 5 User Manual

OWNER'S MANUAL  
JBOS-5 Benchtop Oscillating Spindle  
Sander  
JET EQUIPMENT & TOOLS, INC.  
A WMH Company  
P.O. BOX 1349  
Auburn, WA 98071-1349  
e-mail jet@jettools.com  
Phone:253-351-6000  
Fax: 1-800-274-6840  
M-708404 10/00  
 
WARNING  
1.  
Read and understand the entire contents of this manual before attempting assembly or  
operation. Do not use this tool until proper training and knowledge has been obtained.  
2.  
3.  
Keep guards in place and in working order.  
Keep fingers and hands away from the spindle while in operation. Avoid getting fingers too close to  
the drum.  
4.  
Remove adjusting keys and wrenches. Form habit of checking to see that keys and adjusting  
wrenches are removed before operating.  
5.  
6.  
Keep work area clean. Cluttered areas and benches invite accidents.  
Don’t use in dangerous environment. Don’t use power tools in damp or wet locations, or expose them  
to rain.  
7.  
Keep children and visitors away. All children and visitors should be kept a safe distance from work  
area.  
8.  
9.  
Don’t force tool. It will do the job better and be safer at the rate for which it was designed.  
Use right tool. Don’t force a tool or attachment to do a job for which it was not designed.  
10. Wear proper apparel. No loose clothing, gloves, neckties, rings, bracelets, or other jewelry to get  
caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain  
long hair.  
11. Always use safety glasses. Wear safety glasses (must comply with ANSI Z87.1). Everyday  
eyeglasses only have impact resistant lenses; they are not safety glasses. Also use face or dust  
mask if cutting operation is dusty.  
12. Don’t overreach. Keep proper footing and balance at all times.  
13. Turn the machine off and unplug from the power source before changing spindles.  
14. Be sure the spindle drum is in good condition with no tears or holes before operating the sander.  
15. Disconnect tools before servicing and when changing accessories such as blades, bits, cutters, etc.  
16. Avoid accidental starting. Make sure switch is in “OFF” position before plugging in power cord.  
17. Never stand on tool. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally  
contacted.  
18. Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be  
carefully checked to ensure that it will operate properly and perform its intended function – check for  
alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other  
conditions that may affect its operation. A guard or other part that is damaged should be properly  
repaired or replaced.  
19. Do not operate tool while under the influence of drugs, alcohol or any medication.  
20. Shut off power before servicing or adjusting.  
21. Never leave the tool running while unattended. Turn power off. Don’t leave until the tool comes to a  
complete stop.  
3
 
Table of Contents  
Page  
Warranty..................................................................................................................................................2  
Warnings .................................................................................................................................................3  
Table of Contents.....................................................................................................................................4  
Specifications...........................................................................................................................................4  
Unpacking and Clean-Up.........................................................................................................................5  
Spindle & Insert Holders...........................................................................................................................5  
Installing Spindles....................................................................................................................................5  
Insert Plates ............................................................................................................................................5  
Setup for 90° ...........................................................................................................................................6  
Setup for Bevel Sanding ..........................................................................................................................6  
Dust Collection ........................................................................................................................................6  
Turning the Sander On & Off....................................................................................................................6  
Removing Spindles..................................................................................................................................7  
Changing Sanding Sleeves......................................................................................................................7  
Replacement Sanding Sleeves ................................................................................................................7  
Parts Breakdown ..................................................................................................................................8-9  
Parts List ..........................................................................................................................................10-12  
Specifications  
JBOS-5.......................................................................................................................................... 708404  
Table Size (in)....................................................................................................................14-1/2”x14-1/2”  
Table Tilt (down)................................................................................................................................ 0-45°  
Spindle Speed (rpm) ......................................................................................................................... 1,725  
Oscillations (per minute) ........................................................................................................................30  
Length of Oscillations (in).........................................................................................................................1  
Motor (TEFC).................................................................................................................1/2 HP, 1Ph, 110V  
Net Weight (lbs).....................................................................................................................................77  
The specifications in this manual are given as general information and are not binding. JET Equipment  
& Tools reserves the right to effect, at any time and without prior notice, changes or alterations to parts,  
fittings, and accessory equipment deemed necessary for any reason whatsoever.  
4
 
Unpacking and Clean-Up  
Insert Plates  
1. Always use an insert plate.  
1. Finish removing all contents from the  
shipping container. Do not discard any  
shipping material until the sander is set up  
and running properly.  
2. There are 2 oblong, and 2 round insert plates  
included with the machine. The oblong insert  
plates are used when the table is tilted for  
bevel sanding. Each plate has a notch on the  
outer edge to ensure that it is inserted  
properly  
2. Report damage, if any, to your local  
distributor and, or shipping company.  
3. Clean all rust protected surfaces with a mild  
solvent or kerosene. Do not use lacquer  
thinner, paint thinner, or gasoline. These will  
damage painted surfaces.  
4. To prevent rust, apply a light coating of sealer  
to the table surface.  
Spindle & Insert Holders  
1. Attach the spindle holder (A, Fig. 1) and the  
insert holder (B, Fig. 1) to the cabinet using  
six hex socket cap screws.  
2. Clean the inserts and spindles. Place in the  
appropriate holder.  
Installing Spindles  
1. Before inserting the threaded spindle into the  
spindle housing, make sure the surfaces are  
clean.  
2. Thread the spindle counter-clockwise into the  
spindle housing.  
3. Using the provided wrenches, tighten the  
spindle nut (A, Fig. 2) counter-clockwise  
while holding the spindle housing flat (B, Fig.  
2) with the other wrench.  
4. Do not overtighten the spindle as it may be  
difficult to remove after the sanding  
operation.  
5
 
Setup for 90°  
1. Loosen both knobs, (A, Fig. 3) and place the  
table in the 0° position.  
2. Place a square (B, Fig. 3) on the table. Rest  
the long section of the square against the  
sanding drum. The square should be flat  
agianst the table and the sanding drum.  
3. If the table needs adjustment loosen both  
knobs and tilt the table so thast the square is  
flat against the table and sanding drum.  
4. Make sure the pointer (C, Fig. 3) reads 0°. If  
the pointer needs adjusted loosen the screw  
(D, Fig. 3), and adjust to the correct position.  
5. Adjust the 90° stop (E, Fig. 3) with a hex  
wrench so that it rests against the bottom  
side of the table.  
Setup for Bevel Sanding  
1. Loosen both knobs (A, Fig. 4) and adjust the  
table to the desired angle.  
2. Tighten both knobs.  
Dust Collection  
The dust port (B, Fig. 4) can be hooked directly to  
a 2” hose for dust collection.  
See your local JET distributor for the complete  
line of dust collectors and the full line of JET Dust  
Collector Hoses and Accessories. Customize  
your installation and obtain maximum  
performance with JET's dust hoods, hoses,  
clamps, fittings, and blast gates.  
Turning the Sander On & Off  
Note: Before hooking the sander to the power  
source, make sure that the switch is in the off  
position.  
The sander can be turned on by flipping the switch  
to the on position.  
There is a removable key in the tip of the switch  
that can be removed in the off position. When the  
key has been removed the dust collector cannot  
be used.  
6
 
Removing Spindles  
Using the provided wrenches, loosen the spindle  
nut (A, Fig. 5) clockwise while holding the spindle  
housing flat (B, Fig. 5) with the other wrench.  
Changing Sanding Sleeves  
1/4", 1/2" and 5/8”  
1. Loosen the clamp (A, Fig. 6) with a cross  
point screwdriver.  
2. Remove the sanding sleeve from the spindle  
shaft.  
1-1/2” and 2” (optional 3”)  
1. Loosen the nut (B, Fig. 6) with the provided  
wrench.  
2. Remove the sanding sleeve from the spindle  
shaft.  
3. Reverse these steps to install the new  
sanding sleeves.  
Replacement Sanding Sleeves  
Part #  
Size  
Grit  
575800 .........................1/4” ..................100 Grit  
575801 .........................1/4" ..................120 Grit  
575806 .........................1/2" ....................60 Grit  
575807 .........................1/2" ....................80 Grit  
575808 .........................1/2" ..................100 Grit  
575809 .........................1/2” ..................120 Grit  
575810 .........................5/8” ....................60 Grit  
575811 .........................5/8” ....................80 Grit  
575812 .........................5/8” ..................100 Grit  
575813 .........................5/8” ..................120 Grit  
575838 .........................1-1/2” .................60 Grit  
575839 .........................1-1/2” .................80 Grit  
575840 .........................1-1/2” ...............100 Grit  
575841 .........................1-1/2” ...............150 Grit  
575842 .........................2” .......................60 Grit  
575843 .........................2” .......................80 Grit  
575844 .........................2” .....................100 Grit  
575845 .........................2” .....................150 Grit  
3” Optional Accessories  
575846.......3” ......................................... 60 Grit  
575847.......3” ......................................... 80 Grit  
575848.......3” ....................................... 100 Grit  
575849.......3” ....................................... 150 Grit  
709539.......3" ................................. Table Insert  
709534.......3" ........................ Spindle Assembly  
709538.......3" .............Rubber Drum and Sleeve  
7
 
Table Assembly for the JBOS-5  
8
 
Base & Motor Assembly for the JBOS-5  
9
 
Parts List for the JBOS-5  
Description  
Index Part  
No. No.  
Size  
Qty.  
1..........6286914W........................ Base.............................................................. .................................1  
2..........6286891........................... Top Plate....................................................... .................................1  
3..........JBOS5-03 ........................ On/Off Switch ................................................ .................................1  
4..........6286915........................... Strain Relief Bushing ..................................... .................................1  
5..........6286916........................... Power Cord ................................................... .................................1  
6..........6286485........................... Phillips Pan Head Screw................................ M6x22mm.................4  
7..........6286918........................... Rubber Feet .................................................. .................................4  
8..........6286919........................... Washer.......................................................... 1/4”...........................6  
9..........6286486........................... Hex Nut......................................................... M6............................4  
10........6286921........................... Phillips Pan Head Screw................................ 3/16”-24x1-3/4.........2  
11........6286922........................... Phillips Pan Head Screw................................ 3/16”-24x3/4............2  
12........6286923........................... Gear Washer................................................. 3/16”.........................2  
13........6286924........................... Hex Nut......................................................... 3/16”-24....................4  
14........JBOS5-14 ........................ Switch Box .................................................... .................................1  
15........6286912........................... Motor............................................................. 1/2 HP ......................1  
16........6286926........................... Key................................................................ 6x6x50......................1  
17........6286927........................... Flat Head Screw............................................ M4x10 ......................2  
18........6286928........................... Worm Shaft ................................................... .................................1  
19........6286487........................... Set Screw...................................................... M6x10 ......................2  
20........6286930........................... Transmission Rod.......................................... .................................1  
21........6286931........................... Hex Nut......................................................... M8............................1  
22........6286932........................... Connecting Rod............................................. .................................2  
23........6286933........................... Washer.......................................................... 1/4”...........................4  
24........6286488........................... Nylon Nut ...................................................... M5............................2  
25........BB-6804........................... Ball Bearing................................................... 6804-2RS .................1  
26........6286470........................... Transmission................................................. .................................1  
27........BB-6006ZZ....................... Ball Bearing................................................... 6006ZZ.....................1  
28........6286938........................... C-Snap Ring.................................................. R60 ..........................1  
29........6286939........................... Bushing ......................................................... .................................4  
30........6286481........................... Set Screw...................................................... M5X6........................2  
31........6286482........................... E-Ring........................................................... ETW-4......................2  
32........6286471........................... Connecting Shaft........................................... .................................1  
33........6286472........................... Bracket.......................................................... .................................1  
34........6286473........................... Worm ............................................................ .................................1  
35........6286490........................... Hex Socket Cap Screw.................................. M6x15 ......................4  
36........6286476........................... Shaft.............................................................. .................................2  
37........6286480........................... Crank Shaft ................................................... .................................2  
38........6286474........................... Spring Washer............................................... 1/4”...........................4  
39........6286475........................... Key................................................................ 4x4x15......................1  
40........BB-6001ZZ....................... Ball Bearing................................................... 6001ZZ.....................2  
41........6286478........................... C-Snap Ring.................................................. S12...........................2  
42........6286479........................... C-Snap Ring.................................................. R28 ..........................2  
43........6286483........................... Spring Washer............................................... 5/16”.......................11  
44........6286484........................... Flat Washer................................................... 5/16”.......................11  
45........6286948........................... Housing......................................................... .................................1  
46........6286949........................... L-Type Bracket-Right..................................... .................................1  
47........6286950........................... L-Type Bracket-Left....................................... .................................1  
48........6286951........................... Screw............................................................ M8x25 ....................11  
49........6286952........................... Stop Plate...................................................... .................................1  
50........6286953........................... Washer.......................................................... 1/4”...........................1  
51........6286954........................... Hex Cap Bolt ................................................. M6x10 ......................1  
52........6286951........................... Screw............................................................ M8x16 ......................2  
10  
 
Index Part  
No. No.  
Description  
Size  
Qty.  
53........JBOS5-53 ........................ Support Trunnion-Right.................................. .................................1  
54........JBOS5-54 ........................ Support Trunnion-Left.................................... .................................1  
55........JBOS5-55 ........................ JET Lock Knob.............................................. M6x15 ......................2  
56........JBOS5-56 ........................ Hex Socket Cap Screw.................................. M5x15 ......................6  
57........6286492........................... Set Screw...................................................... M6x5 ........................1  
58........6286961........................... Pointer........................................................... .................................1  
59........6286493........................... Gear Washer................................................. 1/4”...........................1  
60........6286963........................... Round Cross Head Screw ............................. M5x10 ......................4  
61........6286964........................... Dust Cover .................................................... .................................1  
62........6286894........................... Main Spindle.................................................. .................................1  
63........6286967........................... Cover ............................................................ .................................1  
64........6286494........................... Phillips Pan Head Screw................................ M5x6 ........................2  
65........JBOS5-65 ........................ C-Snap Ring.................................................. S28...........................1  
66........JBOS5-66 ........................ 5/8” Sanding Spindle ..................................... .................................3  
............JBOS5-71 ........................ 1/2” Sanding Spindle (not shown) .................. .................................1  
............JBOS5-72 ........................ 1/4” Sanding Spindle (not shown) .................. .................................1  
67........JBOS5-67 ........................ Key................................................................ 6x6x50......................2  
68........6286904........................... 2” P.V.C Bushing........................................... .................................1  
............6286903........................... 1-1/2” P.V.C Bushing (not shown).................. .................................1  
70........JBOS5-70 ........................ Scale Label ................................................... .................................1  
79........6286495........................... Spring Pin...................................................... 3x12 .........................1  
80........6286796........................... 5/8” Clamp..................................................... .................................1  
............6286795........................... 1/2” Clamp (not shown).................................. .................................1  
............6286794........................... 1/4” Clamp (not shown).................................. .................................1  
82........6286973W........................ Table............................................................. .................................1  
83........6286798........................... 2” Lower Follower Plate ................................. .................................2  
............6286974........................... 1-1/2” Lower Follower Plate (not shown) ........ .................................1  
85........6286799........................... 2” Upper Follower Plate ................................. .................................1  
............6286976........................... 1-1/2” Upper Follower Plate (not shown) ........ .................................1  
86........6286977........................... Washer.......................................................... 5/16”.........................3  
87........6286978........................... Hex Nut......................................................... 5/16”.........................3  
88........6286979........................... 2” Oblong Table Insert................................... .................................1  
89........6286980........................... 2” Table Insert ............................................... .................................1  
............6286981........................... 3/4” Oblong Table Insert (not shown) ............. .................................1  
............6286982........................... 3/4” Table Insert (not shown) ......................... .................................1  
91........JBOS5-91 ........................ Scale Label ................................................... .................................1  
92........JBOS5-92 ........................ Oil Cap.......................................................... .................................1  
93........JBOS5-93 ........................ JET Label...................................................... .................................1  
94........JBOS5-94 ........................ Warning Label ............................................... .................................1  
95........JBOS5-95 ........................ I.D Label........................................................ .................................1  
96........JBOS5-96 ........................ Stripe............................................................. .................................1  
97........JBOS5-97 ........................ Storage Plate for Drums ................................ .................................1  
98........JBOS5-98 ........................ Storage Plate for Table Inserts....................... .................................1  
99........TS-1514011 ..................... Hex Socket Cap Screw.................................. M6x12 ......................6  
............JBOS5-105 ...................... Special Wrench (not shown) .......................... 17mm .......................1  
............JBOS5-106 ...................... Open End Wrench (not shown)...................... .................................1  
............709530..............................Hardware Kit (not shown) .............................. ...................................  
Individual Replacement Sanding Sleeves  
575800 .........................1/4” ..................100 Grit  
575801 .........................1/4" ..................120 Grit  
575806 .........................1/2" ....................60 Grit  
11  
 
575807 .........................1/2" ....................80 Grit  
575808 .........................1/2" ..................100 Grit  
575809 .........................1/2” ..................120 Grit  
575810 .........................5/8” ....................60 Grit  
575811 .........................5/8” ....................80 Grit  
575812 .........................5/8” ..................100 Grit  
575813 .........................5/8” ..................120 Grit  
575838 .........................1-1/2” .................60 Grit  
575839 .........................1-1/2” .................80 Grit  
575840 .........................1-1/2” ...............100 Grit  
575841 .........................1-1/2” ...............150 Grit  
575842 .........................2” .......................60 Grit  
575843 .........................2” .......................80 Grit  
575844 .........................2” .....................100 Grit  
575845 .........................2” .....................150 Grit  
3” Optional Accessories  
575846 .........................3” ................................... 60 Grit  
575847 .........................3” ................................... 80 Grit  
575848 .........................3” ................................. 100 Grit  
575849 .........................3” ................................. 150 Grit  
709539 .........................3" ........................... Table Insert  
709534 .........................3" .................. Spindle Assembly  
709538 .........................3" .......Rubber Drum and Sleeve  
12  
 

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